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제목: Diamond Wire
이름: 삼인


등록일: 2006-05-23 06:46
조회수: 32669 / 추천수: 3750


CONCRETE WIRE

PREMIUM QUALITY CONCRETE WIRE

 

 

THE BEADS

 

We produce our beads through a special sintering process which removes all porosity in the bond and  ensures constant quality and extremely high performance. We take no short-cuts in production and only use the best raw materials available on the market. All our diamond and bonds come from the most reputable suppliers and is carefully checked before production to further ensure constant quality.

 

Our beads have the advantage, over other producers, of being slightly longer with a total sintered length of 6,5-6,7mm as opposed to the usual 6mm length that most producers make. This in turn has drastically reduced the ovalization of our wires and increased performance by nearly 15%.

 

After we have finished sintering our beads, we put them through a special “plating” process. This plating process has the sole objective of allowing the surface of our beads to become chemically bonded to the vulcanized rubber with which they will be embedded into the diamond wire.

 

All of our beads are then Pre-Sharpened by our patented process. This extra step in our production ensures that our wire starts cutting from the start and thus allows you to start working right away rather than having to sharpen the wire during cutting and loose a lot of valuable time.

 

 

 

CONCRETE DIAMOND BEADS

 

 

Sintered Bead Dimensions

Diamond bead support dimensions

 

 

-1-

-2-

-3-

-2-

-4-

-5-

 

 

 

External Diameter

Internal Diameter

Length

Ext. Diam.

Int. Diam.

Length

interior

Product Code

mm.

mm.

mm.

mm.

mm.

mm.

 

MEGA

10,5

10,5

7,0

6,7

7,0

5,0

10,5

NonThreaded

SUPER

11

11,0

8,0

6,7

8,0

5,0

10,5

Threaded

 

Our bond system allows us to produce products that are well adapted to ALL situations. We can make beads with Hardness that varies from 97 to 110HRB.

 

 

THE RUBBER

We have been making Vulcanized Rubber wire for many years and together with rubber manufacturers, we have developed a special rubber with has increased resistance to abrasion which comes from the harshest working conditions.

 

Our special vulcanization process is the result of over ten years of constant development. We use several coating agents on the steel cable, springs and the beads to ensure a chemical adhesion of all parts to make our wire resistance even higher.

 

We mount our Vulcanized rubber wires with 40 beads per linear meter in order to optimize performance.

 

If you have the special requirements of cutting High Steel content concrete or if you will be performing Under-Water cutting, we have also developed a special 50 bead per linear meter wire.

 



CONCRETE DIAMOND WIRE

 

 

Vulcanized Rubber Wire

Applications

Product Code

Beads per meter

Steel Cable

 

P10540

10,5

40

4,8mm

Fast Cutting with Extra Long Life

P10550

10,5

50

4,8mm

High Steel content Concrete and Under-Water cutting

P1140 (Our Standard)

11

40

4,8mm

Standard High performance wire

 

Please give us an indication as to the HP or KW power of the machine on which the wire will be used on as well as some information on the aggregate of the concrete when ordering so that we may better guide you in correcting the correct bead specification for your application.

 

THE PERFORMANCE

These results are obtained cutting regular reinforced concrete with standard operating conditions.

Cutting speed over 2 square meters per hour.

Output of over 1, 5 square meters per linear meter.

 

 

 

 

 

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